Success Stories

Knock Down Case Coding System Success Story
A major battery manufacturer required knock down case labeling for both alpha numeric and barcoding.

A major battery manufacturer required knock down case labeling for both alpha numeric and barcoding.

The Problem:

  1. Past practice included a labor intensive hand labeling process.
  2. Since multiple labels were required on each carton, the cost of labels represented a significant expense for operations.
  3. Past attempts at outer case ink coding resulted in excessive maintenance costs for print head repairs and a safety issue with ink spills.
  4. A variety of knock down cases required variable placement of code on the case.
  5. Variable knock down specifications required a carton conveyance system that could accommodate a variance of up to 25% for knockdown case thickness. 

The Solution

  1. INOPAK presented a variety of options which included:
  • Automated labeling 
  • High resolution thermal inkjet printing
  • Knockdown case conveyance system with variable thickness capabilities

The Result

  1. The customer decided to move forward with a thermal inkjet printing system over the automated labeling system due to ease of use and lower operating costs.
  2. In order to minimize ink costs a bulk ink system was incorporated into the print station.
  3. Print station has capability of variable code placement for both alpha/numeric text and barcoding
  4. A knockdown conveyance system was incorporated into the print station with process speeds of up to 60 cartons per minute. 

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